A. How to Evaluate Zipper Quality
- Tape (Band): The fabric should be evenly dyed, with no stains or defects. When touched, it feels smooth and soft, with a subtle wave-like appearance both vertically and horizontally.
- Teeth: The surface of the teeth should be smooth, allowing the slider to move effortlessly without producing noise.
- Slider (Brace): The slider should glide smoothly, remain secure, and not detach during use.
- Seam (Hem): The seam must be firmly attached to the tape, with no risk of tearing or detachment. The separating pin and retainer can be designed with square bolts for added flexibility.
- Top Stop: On metal and nylon zippers, the top stop should align perfectly with the first tooth, with a gap no greater than 1mm. It must be sturdy and visually appealing.
- Bottom Stop (End Stop): The bottom stop should be firmly fastened to the teeth or tape and maintain a neat, durable appearance.
B. Tips for Choosing the Right Zipper
Each zipper is designed for specific applications. When purchasing, it’s important to specify the following to the manufacturer:
1
Intended Use: Whether the zipper will be used on leather trunks, footwear, jackets, raincoats, tents, jeans that require heavy washing, or leather products with high acidity.2
Material Requirements: Ensure the zipper is free from harmful substances such as AZO dyes or nickel, and meets special standards such as passing a needle detector if required.
C. Zipper Length Tolerance
Due to machine speed and manufacturing precision, a slight tolerance in zipper length is inevitable. The longer the zipper, the larger the acceptable tolerance.
MH Zipper Tolerance Chart:
| | | | |
---|
| ≤315
>315–630
>630–1000
>1000
| | | |
| | | | |
| | | | |
| | | | |
Japanese Standard (NEW Century Fair):
Types of Zippers
- Closed-End Zipper (non-separable)
- Open-End Zipper (separable)
- Two-Way Open-End Zipper (separable)
- Two-Way Closed-End Zipper – O Tape
- Two-Way Closed-End Zipper – X Tape
How to Measure Zipper Length
- Closed-End Zipper: From the top of the slider to the bottom stop.
- Open-End Zipper: From the top of the slider to the end of the open part.
- Two-Way Open-End Zipper: From the top of the slider to the bottom of the supplementary tape.
- Double-Slider Zipper (Head-to-Head): From the top of one slider to the bottom stop of the other slider.
- Double-Slider Zipper (Bottom-to-Bottom): From the top of one slider to the bottom stop of the other slider.